Xylar 2® is nearly twice as durable as the best organics. An inorganic ceramic-metallic coating, it is known to protect metals from high temperature oxidation and corrosive salt environments. Initially, Xylar 2 was designed exclusively for aircraft & aerospace applications. A second-generation cermet, it offers a hard barrier coating which is capable of rupturing the electrical path between unlike metal components. Xylar 2 is a combination of ceramic materials and aluminum metal fillers. It tends to become a metallic/ceramic coating (cermet) on curing.
Xylar 2 applications
Xylar 2 offers the marine and aerospace industries with materials to safeguard components from oxidization, high temperature, salt laden atmospheres, abrasives and chemicals.
The thickness of Xylar 2 makes it reach 10000 hours with minimal red rust in salt fog. Moreover, Xylar 2 stands up to 1100°F/600°C of uninterrupted use.
As mentioned earlier, Xylar 2 finds its use in the marine and aerospace industries. It is used as thermal barrier in case of automotive engine & exhaust parts.
Xylar 2 – Properties
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Thermoset
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High resistance to temperature
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Extreme corrosion resistance
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Resistant to wear and abrasion
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Offers sacrificial anodic protection
Xylan 1425
Xylan® 1425 is a high-performance, water-based dry-film lubricant engineered to provide dependable lubrication and protection in low-speed, high-load applications. Closely related to Xylan 1052, this coating is particularly effective where traditional lubricants fail, such as in high-pressure and chemically aggressive environments.
One of the standout features of Xylan 1425 is its ability to maintain strong adhesion and lubricity in elevated temperatures up to 204°C (400°F). It delivers consistent performance in demanding industrial applications without melting, washing off, or degrading under load.
Key Characteristics of Xylan® 1425
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Waterborne formulation – Environmentally friendly and low in VOCs
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Exceptional adhesion to a wide range of substrates including steel, stainless steel, and aluminum
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Dual lubricant system – Often includes PTFE and other solid lubricants for superior friction reduction
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Chemical and corrosion resistance – Protects against acids, solvents, and salt-laden environments
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Excellent wear performance under high contact pressure
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Good torque control – Ideal for coated fasteners and threaded components
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Dry film finish – Clean and non-greasy for safe handling and easy assembly
Typical Applications
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Oil & Gas: Used on fasteners, downhole tools, and components exposed to corrosive fluids
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Automotive: For under-hood fasteners and engine components requiring thermal stability
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Industrial machinery: Protects moving parts subjected to friction and heat
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Valves and actuators: Improves wear life and sealing efficiency under repeated cycling
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Electromechanical assemblies: Where clean, dry lubrication is essential
Xylan® 1425 is a trusted solution where standard greases and oils are impractical, offering a cleaner, more robust alternative for critical operations. Its water-based composition also makes it suitable for facilities seeking environmentally conscious coating options without compromising on performance.
Xylan 8810
Xylan 8810 is a high-performance, PTFE-based dry film lubricant coating designed for use in demanding industrial applications. Known for its exceptional wear resistance, low friction, and corrosion protection, it performs well under extreme pressure and temperature conditions.
Key Features
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Low coefficient of friction
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Excellent chemical and corrosion resistance
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Withstands high loads and temperatures
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Long-lasting performance in harsh environments
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Dry film—ideal where liquid lubricants fail
Common Applications
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Automotive fasteners and components
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Oil & gas equipment
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Aerospace hardware
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Marine and offshore structures
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Valves, pumps, and bearings
Technical Specs (Typical)
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Binder: Organic resin
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Lubricant: PTFE
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Max Operating Temp: ~500°F (260°C)
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Color: Usually Blue or Black
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Application: Spray, dip-spin, or brush
Xylan 8840
Xylan 8840 is a high-performance, PTFE-based dry film lubricant coating engineered for extreme industrial environments. It offers superior chemical resistance, low friction, and high-temperature stability, making it ideal for critical applications where traditional lubricants fail.
Key Features
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Ultra-low friction (PTFE-rich formulation)
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Excellent resistance to chemicals and corrosion
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Withstands high loads and temperatures
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Non-stick, dry-film performance
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Thin, durable coating for tight-tolerance parts
Common Applications
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Aerospace fasteners
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Oil & gas components
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Industrial bolts and fittings
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Marine hardware
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Automotive systems exposed to heat and chemicals
Technical Specs (Typical)
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Binder: High-performance organic resin
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Lubricant: PTFE
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Max Operating Temp: ~500°F (260°C)
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Color: Typically Blue or Green
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Application: Spray, dip-spin, or electrostatic methods
Xylan 80-018
Xylan 80-018 is a PTFE-based industrial coating specifically formulated to provide exceptional corrosion resistance, low friction, and chemical protection for fasteners and components in aggressive environments. It's widely used in offshore, chemical processing, and automotive applications where durability and performance are critical.
Key Features
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Excellent corrosion protection (salt spray > 1,000 hours)
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Low friction and anti-galling properties
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Strong chemical resistance
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Performs under extreme environmental conditions
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Thin, uniform dry film coating
Common Applications
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Offshore oil & gas equipment
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Subsea and marine fasteners
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Petrochemical plant hardware
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Automotive exhaust and underbody parts
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Valves, nuts, bolts, and flanges
Technical Specs (Typical)
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Binder: Modified organic resin
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Lubricant: PTFE
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Max Operating Temp: ~400°F (204°C)
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Color: Typically Blue or Gray
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Application: Spray or dip-spin
Xylan 8110
Xylan 8110 is a PTFE-based dry film lubricant coating designed to provide superior wear resistance and low friction in high-performance industrial applications. It excels in protecting components from corrosion and reducing friction in demanding environments, making it ideal for a variety of sectors including automotive, aerospace, and manufacturing.
Key Features
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Low friction and anti-wear properties
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Excellent resistance to corrosion and harsh chemicals
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High-load bearing capacity
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Thin, durable coating for tight tolerances
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Ideal for use in high-temperature and high-stress environments
Common Applications
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Automotive and aerospace components
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Industrial fasteners, bolts, and bearings
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Heavy machinery and equipment parts
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Chemical processing equipment
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Marine and offshore hardware
Technical Specs (Typical)
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Binder: Modified organic resin
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Lubricant: PTFE
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Max Operating Temp: ~500°F (260°C)
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Color: Typically Blue
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Application: Spray, dip-spin, or brush application
Xylan 80-510
Xylan 80-510 is a high-performance PTFE-based dry film lubricant designed for demanding industrial applications where low friction, excellent corrosion resistance, and durability are essential. It provides superior protection in extreme temperatures and aggressive environments, making it suitable for a wide range of industries including automotive, aerospace, and heavy machinery.
Key Features
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Exceptional corrosion and chemical resistance
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Low friction and wear-resistant properties
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High-temperature stability
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Thin, non-stick dry film
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Long-lasting performance in extreme conditions
Common Applications
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Automotive and industrial fasteners
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Aerospace components
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Chemical and petrochemical equipment
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Marine hardware
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Heavy-duty machinery and parts exposed to high temperatures
Technical Specs (Typical)
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Binder: Organic resin with PTFE
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Lubricant: PTFE
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Max Operating Temp: ~500°F (260°C)
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Color: Typically Green or Gray
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Application: Spray, dip-spin, or brush application
